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ARX-9 WIRE CABLE

CITCABLE: Irrax R9 flat 22AWG WIRE/ Super Heat Resistant wire cable for Motor is a high performance fluid blocking or anti-capillary wire built to handle the high temperature fluid environments in engines and transmissions. It is an irradiation cross-linked fluoropolymer with impressive properties. CIT is extremely fluid resistant even at temperatures up to 150°C 200°C 250°C.  It is an excellent, cost effective replacement for TFE, FEP ,Tefzel,TPI.PEI or PEEK insulated wire.

Product Overview

These ARX-9 Fluoroelastomer (FKM) Wire Cables are designed and manufactured by CITCABLE as a range of high-performance fluid-blocking and anti-capillary wires, ideal for use in resistant oil motor lead wires, sensor connectors, electromagnets, and high-temperature fluid environments. The irradiation cross-linked fluoropolymer insulation not only provides outstanding electrical performance but also ensures exceptional thermal stability (-40 °C to +200 °C, with short circuit overload up to +300 °C) and superior fluid resistance, making the cable highly reliable for the most demanding environments. Furthermore, these cables exhibit a high current carrying capacity, excellent resistance to chemicals, hydrolysis, and weathering, as well as superior flame retardancy (UL VW-1, FT4, FT6), ensuring consistent safety and operational excellence in harsh conditions.

Wire Structure

The ARX-9 Wire Cable is designed with conductive cores offering a high current carrying capacity and a specialized high-performance irradiation cross-linked fluoropolymer (FKM) insulation. This construction helps maintain reliable electrical performance, ensures exceptional thermal stability (-40 °C to +200 °C) and superior fluid-blocking capabilities, and provides rugged durability to meet rigorous engine, transmission, and other tough operating condition specifications.

ARX-9 Wire Cable

Layer Material Function
Conductor 22AWG wire core Provides high current carrying capacity; suitable for engines, transmissions, resistant oil motor lead wires, sensor connectors, and electromagnets.
Insulation Layer Irradiation cross-linked fluoropolymer / Fluoroelastomer (FKM) Built to handle high-temperature fluid environments; provides a broad temperature range (-40 °C to +200 °C) and withstands short circuit overload up to +300 °C.
Surface / Outer Layer Electron beam crosslinked material Offers high-performance fluid blocking and anti-capillary properties; features high resistance to thermal pressure, chemicals, hydrolysis, and weathering; flame retardant (UL VW-1, FT4, FT6); compatible with common insulating varnishes and impregnation resins.

How Does Fluoroelastomer (FKM) Insulation Enhance Cables?

Without FKM Insulation (Standard Cable)

Standard materials $\rightarrow$ poor fluid resistance $\rightarrow$ capillary failure in engines and transmissions

Common Limitations:

  • Vulnerable to fluid ingress and capillary action in high-temperature environments.
  • Inadequate performance under severe thermal pressure and short circuit overloads.
  • Lower resistance to chemicals, hydrolysis, and harsh weathering conditions.
 

With Fluoroelastomer (FKM) Insulation

Exceptional fluid blocking, anti-capillary properties, and thermal stability

Engineering Advantages:

  • Withstands a broad temperature range from -40°C to +200°C, and short circuit overloads up to +300°C.
  • Delivers high resistance to thermal pressure, chemicals, hydrolysis, and weathering.
  • Features excellent flame retardancy (UL VW-1, FT4, FT6) and is compatible with common insulating varnishes.

Technical Specifications

Feature Specification
Product Name ARX-9 Wire Cable
Wire Gauge 22AWG
Insulation Material Irradiation cross-linked fluoropolymer (Fluoroelastomer FKM)
Temperature Range -40°C to +200°C (other material temperature -196°C to +260°C)
Short Circuit Overload Up to +300°C
Current Capacity High current carrying capacity
Crosslinking Method Electron beam crosslinked
Flame Retardant UL VW-1, FT4, FT6
Resistance Properties High resistance to thermal pressure, chemicals, hydrolysis, weathering, and soldering
Compatibility Compatible with all common insulating varnishes and impregnation resins
Physical Characteristics Flexible minimum outer diameter, easy to strip

Custom Cable Solutions

We provide customized anti-capillary wire cable solutions tailored to your specific application requirements, ensuring optimal performance for your machinery.

Customization Item Options
Conductor Size 0.35mm² - 6.0mm²
Insulation Material FKM / FEP / ETFE / XLPE / PVDF
Voltage Rating Customized according to requirement
Color Black, Red, Blue, or Custom colors
Cable Length Customized packaging / cut to length

Manufacturer Capability

With advanced cable extrusion equipment and strict quality control processes, we provide customized anti-capillary wire cable solutions for industrial OEM customers. Our capabilities include:

  • Custom conductor design
  • Processing of multiple high-performance insulation materials
  • Flexible support for small and large batch production
  • Customized cable marking and printing
  • OEM packaging services

Applications

  • Resistant Oil Motor Lead Wire
  • Engines and Transmissions
  • Sensor Connectors & Heat Sensors
  • Coil Winding & Transformers
  • Electromagnets & Solenoids
  • Pumps & Relays
  • Electrical Systems under Tough Conditions

Quality Testing

Test Item Purpose
Oil Resistance Test Verify insulation durability under continuous fluid exposure
High Temperature Test Check thermal stability and prevent melting/degradation
Voltage Withstand Test Ensure electrical safety and prevent breakdown
Flexibility Test Evaluate mechanical performance in dynamic applications
Fluid Migration Test Verify the effectiveness of the anti-capillary structure

Frequently Asked Questions (FAQ)

Q1: What are the primary applications for the ARX-9 Wire Cable?

A: These cables are used wherever optimum safety and reliability are called for under tough operating conditions, including resistant oil motor lead wires, coil winding, sensor connectors, electromagnets, transformers, pumps, solenoids, and heat sensors.

 

Q2: What is the operating temperature range for the ARX-9 Wire Cable?

A: The ARX-9 wire cable features a broad temperature range from -40°C to 200°C and can withstand short circuit overloads up to +300°C. It is specifically built to handle high-temperature fluid environments in engines and transmissions.

 

Q3: What are the main advantages of the insulation used in the ARX-9 Wire Cable?

A: The cable uses an irradiation cross-linked fluoropolymer insulation that provides high-performance fluid blocking and anti-capillary properties. It exhibits high resistance to thermal pressure, chemicals, hydrolysis, and weathering, making it an excellent, cost-effective replacement for TFE, FEP, Tefzel, TPI, PEI, or PEEK insulated wires.

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